Product Description
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Steel Pintle Chain With AS Attachments
Our 600 series Conveyor chains are manufactured in malleable iron with steel pins, with pins that are unhardened.
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| Our Company | |||
| Ever-power Group specialist in making all kinds of mechanical transmission and hydraulic transmission like: planetary gearboxes, worm reducers, in-line helical gear speed reducers, parallel shaft helical gear reducers, helical bevel reducers, helical worm gear reducers, agricultural gearboxes, tractor gearboxes, auto gearboxes, pto shafts, special reducer & related gear components and other related products, sprockets, hydraulic system, vacuum pumps, fluid coupling, gear racks, chains, timing pulleys, udl speed variators, v pulleys, hydraulic cylinder, gear pumps, screw air compressors, shaft collars low backlash worm reducers and so on. furthermore, we can produce customized variators, geared motors, electric motors and other hydraulic products according to customers’ drawings. We provides a reliable grantee for the product’ s quality by advanced inspection and testing equipment. professional technical team, exquisite processing technology and strict control system. In recent years, the company has been developing rapidly by its rich experience in production, advanced management system, standardized management system, strong technical force. We always adhere the concept of survival by quality, and development by innovation in science and technology. Our Group is willing to work with you hand in hand and create brilliance together! |
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| Material available Low carbon steel, C45, 20CrMnTi, 42CrMo, 40Cr, stainless steel. Can be adapted regarding customer requirements. |
Surface treatment Blacking, galvanization, chroming, electrophoresis, color painting, …
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Heat treatment High frequency quenching heat treatment, hardened teeth, carbonizing, nitride, … |
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| FAQ:
Q: Are you trading company or manufacturer ? Q: Do you provide samples ? is it free or extra ? Q: How long is your delivery time ? What is your terms of payment ? Q: What is the exact MOQ or price for your product ? If you have another question, please feel free to contact us. |
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| Services Also I would like to take this opportunity to give a brief introduction of our CHINAMFG company: Our company is a famous manufacturer of agriculture gearbox,worm reduce gearbox, PTO shafts, Sprockets ,rollar chains, bevel gear, pulleys and racks in china. We have exported many products to our customers all over the world, we have long-time experience and strong technology support. Some of our customer : -Ø Our Company with over 12 year’s history and 1000 workers and 20 sales. You also can check our website to know for more details, if you need our products catalogue, please contact with us. |
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| Standard or Nonstandard: | Custom |
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| Application: | Agricultural Machinery |
| Surface Treatment: | Custom |
| Structure: | Custom |
| Material: | Custom |
| Type: | Custom |
What are the noise and vibration characteristics of pintle chains?
Pintle chains generally exhibit low noise and vibration characteristics when properly maintained and operated within their recommended specifications. Here’s a detailed explanation of their noise and vibration characteristics:
Noise Characteristics:
Pintle chains are designed with interlocking link plates and pins, which help reduce noise during operation. The engagement between the chain and the sprockets is smooth, minimizing the impact and noise generation. Additionally, the use of suitable lubrication can further reduce noise levels.
However, it’s important to note that improper maintenance, such as lack of lubrication or worn-out components, can lead to increased noise levels. Regular inspection, lubrication, and replacement of worn parts are essential to keep noise levels in check.
Vibration Characteristics:
Pintle chains generally transmit minimal vibration during operation. The precision engineering and smooth movement of the chain components contribute to reduced vibration. Additionally, the use of high-quality materials and well-maintained chain systems can further minimize vibration.
Excessive vibration in pintle chains can occur if the chain is misaligned, worn, or not tensioned correctly. Regular maintenance and alignment checks are necessary to ensure optimal performance and to prevent increased vibration levels.
Applications:
Pintle chains with low noise and vibration characteristics are suitable for various industries, including material handling, forestry, agriculture, and more. In applications where noise reduction is crucial, such as in indoor environments or noise-sensitive areas, proper chain maintenance and lubrication become even more important.
Overall, pintle chains are known for their relatively quiet and smooth operation when maintained properly. Ensuring correct installation, adequate lubrication, and regular maintenance will help to maintain the desired noise and vibration characteristics, promoting efficient and reliable chain performance.
Can pintle chains be used in material handling and conveyor systems?
Yes, pintle chains are commonly used in material handling and conveyor systems across various industries. Their robust design and versatile characteristics make them well-suited for handling bulk materials, heavy loads, and challenging operating conditions in conveyor applications.
Advantages in Material Handling:
Pintle chains offer several advantages in material handling and conveyor systems:
- High Strength: Pintle chains are manufactured using durable materials, such as carbon steel or stainless steel, providing excellent strength and load-carrying capacity. This allows them to handle heavy loads and withstand the demands of material handling applications.
- Flexibility: Pintle chains can flex and articulate, enabling them to navigate through conveyor curves and various conveyor layouts. This flexibility allows for smooth material flow and efficient operation.
- Abrasion Resistance: The materials used in pintle chains are often chosen for their resistance to wear and abrasion, which is crucial in material handling applications where chains may come into contact with abrasive materials.
- Reliability: Pintle chains have a strong and reliable design, reducing the risk of chain failure and unplanned downtime in conveyor systems.
- Wide Range of Attachments: Pintle chains can be equipped with a variety of attachments, such as scrapers, cleats, or buckets, to suit specific material handling requirements.
Applications:
Pintle chains find applications in various material handling and conveyor systems, including but not limited to:
- Mining: Pintle chains are used in mining operations to transport bulk materials like coal, ore, or aggregates from one location to another.
- Agriculture: In agricultural settings, pintle chains are utilized in conveyor systems to handle crops, grains, and other agricultural products.
- Construction: Pintle chains are employed in construction sites to move construction materials, such as sand, gravel, and concrete.
- Waste Management: Pintle chains play a role in waste management and recycling systems to handle and sort waste materials.
- Food Processing: Pintle chains are used in food processing facilities to convey food products during various stages of production.
- Automotive: Pintle chains are found in automotive manufacturing to move components along assembly lines.
Proper Maintenance:
To ensure the longevity and optimal performance of pintle chains in material handling and conveyor systems, regular maintenance is essential. Regular inspection, lubrication, and timely replacement of worn-out components are crucial steps in maintaining the reliability of the chain and conveyor system as a whole.
In conclusion, pintle chains are a popular choice for material handling and conveyor systems due to their strength, flexibility, and reliability. They are widely used in diverse industries to facilitate the movement of various materials efficiently and effectively.
Can pintle chains be repaired or must they be completely replaced?
Pintle chains can often be repaired, but the extent of the repair depends on the level of wear or damage they have sustained. Here’s a more detailed explanation:
Minor Repairs:
If the pintle chain has minor issues, such as a few damaged links, bent pins, or loose attachments, it may be possible to perform minor repairs. These repairs may involve replacing individual damaged links or attachments, straightening bent pins, or adjusting the chain tension.
Replacement of Components:
If certain components of the pintle chain, such as pins, bushings, or rollers, are excessively worn or damaged, they can be replaced individually with genuine replacement parts from the manufacturer. This can extend the chain’s life and save on costs compared to replacing the entire chain.
Complete Replacement:
In cases where the pintle chain has suffered significant wear, elongation, or damage across its entire length, or if there are structural issues compromising the chain’s integrity, it may be necessary to replace the entire chain. Completely replacing the chain ensures optimal performance and reliability.
Professional Evaluation:
It’s essential to have a qualified technician or maintenance personnel assess the condition of the pintle chain to determine if repair is feasible or if replacement is the better option. They can identify the extent of wear or damage and recommend the most appropriate course of action.
Preventive Maintenance:
To minimize the need for extensive repairs or replacement, regularly scheduled preventive maintenance, including lubrication, inspection, and adjustment, is crucial. Preventive maintenance can help identify issues early on, allowing for timely repairs and avoiding further damage.
Conclusion:
In summary, pintle chains can often be repaired, especially if the damage is localized or minor. Replacement of individual components can also be done to extend the chain’s life. However, in cases of extensive wear or damage, complete replacement may be necessary for optimal performance and safety. Regular preventive maintenance is key to identifying and addressing issues early, reducing the likelihood of major repairs or premature replacement.
editor by CX 2024-03-27