Product Description
Steel Pintle Chain
Why choose us ?
1. HangZhou Xihu (West Lake) Dis.hua Chain Group Co., Ltd established in 1991, we have 5 subsidiaries in china and also have 6 subsidiaries abroad;
2. we covering a production area of 200,100 square meters, have more than 1,800 sets of advanced equipment and over 3,100 highly skilled employees, the annual production capacity has exceeded 20,000,000 meters;
3. we specialized in producing all kinds of standard chains and special chains, such as A or B series chains, roller chains, driving chains, conveyor chains, dragging chains, agricultural chains , steel pintle chains and so on;
4. we have obtained ISO9001, ISO14001, ISO16969, AAA and API certificates.
1. Technical parameters:
2.Production flow chart
1.incoming material
2.inspection
3.production of chain board (cold roll steel/punch/heat treatment/shot blasting/cleaning)
4.production of roller(burr wiping & smear/heat treatment/wiping grinding/cleaning)
5.production of quill(burr wiping & smear/centerless cylindrical grinding/heat treatment/shining)
6.production of shaft(cutting/chamfering/heat treatment/ centerless cylindrical grinding/cleaning)
7.assembling
8.final inspection
9.packing
3.Certificate
The company is specialized in producing all kinds of standard chains and special chains, E. G. A or B series chains, automobile chains, stainless steel chains, combine harvester chains, heavy-duty cranked link transmission chains, stereo garage chains and maintenance-free chains etc. In recent years, it invests the capital and depends on the improvement of technology to accelerate the step of new product development and the step of technology reform. It intends to produce high strength and precision chains in order to meet requirements of the domestic and overseas markets. We have enclosed our catalog, which introduces our company in detail and covers the main products we supply at present.
Should any of these items be of interest to you, please let us know. We will be happy to give you a quotation CHINAMFG receipt of your detailed requirements.
We look CHINAMFG to receiving your enquires soon.
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| Usage: | Transportation Chain |
|---|---|
| Material: | Carbon Steel |
| Surface Treatment: | Electroplating |
| Feature: | Heat Resistant |
| Chain Size: | 1/2"*3/32" |
| Structure: | Roller Chain |
| Customization: |
Available
| Customized Request |
|---|
How do pintle chains handle misalignment between sprockets?
Pintle chains are designed to handle a certain degree of misalignment between sprockets, providing some flexibility in their operation. The ability to handle misalignment is essential in many industrial applications, where perfect alignment between sprockets may be challenging to maintain due to various factors.
Flexibility and Articulation:
Pintle chains are constructed with interlocking link plates and pins, which allow for some articulation between the chain links. This design enables the chain to bend and flex as it moves around the sprockets, accommodating slight misalignments without causing undue stress on the chain.
Compensating for Misalignment:
When pintle chains encounter misalignment between sprockets, they can adjust their shape slightly to compensate for the deviation. This feature helps to reduce wear on the chain, sprockets, and other components of the power transmission system.
Tolerance Limits:
However, it’s essential to note that pintle chains have specific tolerance limits for misalignment. Excessive misalignment beyond these limits can lead to premature wear and failure of the chain. Therefore, proper alignment during installation and regular maintenance to check for alignment issues are necessary to ensure optimal performance and longevity of the chain.
Guidelines for Proper Alignment:
To achieve the best performance and avoid premature wear, consider the following guidelines for proper chain alignment:
- Make sure sprockets are precisely aligned on their respective shafts.
- Check that the shafts supporting the sprockets are parallel and at the correct distance apart.
- Use appropriate tools and measurements to verify sprocket alignment during installation.
- Regularly inspect and adjust sprocket alignment if misalignment issues arise during operation.
Benefits of Proper Alignment:
Properly aligned pintle chains offer several benefits:
- Reduced Wear: Proper alignment minimizes wear on the chain and sprockets, increasing their lifespan.
- Smooth Operation: Optimal alignment ensures smooth and reliable chain movement, reducing the risk of chain jamming or skipping.
- Improved Efficiency: Correct alignment contributes to the overall efficiency of the power transmission system, reducing energy losses and improving performance.
In summary, pintle chains can handle some misalignment between sprockets due to their flexible and articulating design. However, maintaining proper alignment within the recommended tolerance limits is crucial for ensuring the longevity and reliable performance of pintle chains in industrial applications.
What are the environmental considerations when using pintle chains?
Pintle chains, like any other industrial equipment, have certain environmental considerations that should be taken into account to ensure their proper functioning and longevity. These considerations include:
- Corrosion Resistance: In outdoor or humid environments, pintle chains should be made from materials that offer good corrosion resistance, such as stainless steel or coated chains. This helps prevent rust and corrosion, extending the chain’s lifespan and maintaining its performance.
- Lubrication: Proper lubrication is essential to reduce friction and wear between the chain components. Using the appropriate lubricant helps minimize the environmental impact and ensures the chain operates smoothly and efficiently.
- Contamination Control: In dusty or dirty environments, pintle chains may accumulate debris and contaminants. Implementing proper seals, covers, or guards can help protect the chain from contamination, leading to improved performance and reduced maintenance needs.
- Temperature: Pintle chains used in extreme temperature conditions should be made from materials that can withstand high or low temperatures without compromising their strength and flexibility.
- Chemical Exposure: In industries where pintle chains come into contact with chemicals, it is essential to select materials that can resist chemical exposure and prevent chain degradation.
- Waste Management: Proper waste management practices should be implemented for old or worn-out pintle chains to reduce their environmental impact. Recycling or disposing of old chains responsibly can be beneficial for the environment.
By considering these environmental factors, industries can ensure that pintle chains are used effectively and sustainably in their applications. Proper maintenance, material selection, and lubrication are essential aspects of maintaining a pintle chain’s performance while minimizing its impact on the environment.
Can pintle chains handle heavy loads and provide reliable performance?
Yes, pintle chains are designed to handle heavy loads and provide reliable performance in various industrial applications. Here’s a more detailed explanation:
Pintle Chain Design: Pintle chains are constructed with robust materials and extended pins (pintles) that protrude from the roller link plates. This design allows for better load distribution and increased strength, making them suitable for heavy-duty applications.
Material Strength: Pintle chains are typically made from high-quality carbon steel or stainless steel, which enhances their tensile strength and resistance to wear and fatigue. These materials can withstand the stress and forces associated with heavy loads.
Link Plate Design: The link plates of pintle chains are usually thicker and more substantial compared to standard roller chains. This additional thickness enhances the chain’s ability to handle heavier loads without deformation or failure.
Extended Pins: The extended pintles in pintle chains provide a positive engagement with sprockets, minimizing the risk of slippage and ensuring a reliable drive even under heavy loads.
Applications: Pintle chains are commonly used in industries like agriculture, mining, construction, and wood processing, where heavy loads are prevalent. They are employed in various equipment, such as harvesters, conveyors, balers, and more.
Tough Environments: Pintle chains are known for their ability to withstand tough operating conditions, including high impact, abrasive materials, and corrosive environments. This durability ensures reliable performance even in harsh industrial settings.
Maintenance: Proper maintenance, such as regular lubrication and inspection, is essential to ensure the continued reliability and performance of pintle chains under heavy loads.
In summary, pintle chains are well-suited for handling heavy loads and providing reliable performance in a wide range of industrial applications. Their sturdy construction, extended pins, and high-quality materials contribute to their ability to withstand heavy loads and operate consistently under challenging conditions.
editor by CX 2024-05-08